Brikettiermaschine

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Brikettiermaschine

Briquette machines are industrial equipment designed to compress powdery or granular materials into dense, uniform briquettes through high-pressure compaction. These machines are widely used in coal, metallurgy, chemical, biomass, and recycling industries to convert waste materials into valuable fuel or feedstock, reducing storage space, transportation costs, and environmental pollution.

Produktbeschreibung

Produktübersicht

Briquette machines are industrial equipment designed to compress powdery or granular materials into dense, uniform briquettes through high-pressure compaction. These machines are widely used in coal, metallurgy, chemical, biomass, and recycling industries to convert waste materials into valuable fuel or feedstock, reducing storage space, transportation costs, and environmental pollution.

Briquette machines are generally classified into three main types based on their pressing mechanism: Roller Press Type, Screw Extrusion Type, und Hydraulic Press Type. Each type is designed for specific materials and production requirements.


TYPE 1: ROLLER BRIQUETTE PRESS MACHINE

Produktbeschreibung

The Roller Briquette Press Machine (also known as twin-roller briquetting machine) feeds material between two counter-rotating rolls that apply high compressive force to form briquettes. This type can apply higher pressures and produce higher-density briquettes compared to other types. The final products can be manufactured in various shapes including oval, egg, pillow, square, columnar, and cake shapes

Anwendungen

  • Coal powder, coal dust, slime, coking coal, and coke powder
  • Charcoal powder and activated carbon
  • Mineral powders including iron powder, aluminum powder, and metal oxides
  • Metallurgical dust, scale, and slag
  • Gypsum, limestone, kaolin, and tailings
  • DRI powder and other industrial by-products

Key Features

  • High-pressure compaction for superior briquette density
  • Versatile shape options with interchangeable molds
  • Hydraulic protection system for overload protection and stable pressure
  • Durable roller materials (65Mn or 650MN hardness) for extended service life
  • Screw feeder for consistent material supply and adjustable feed rate

Technical Specifications

GYYB Series Roller Briquette Machine

ModellOutput (t/h)Roller Width (mm)Rollendurchmesser (mm)Leistung (kW)
GYYB-43-42503607.5-11
GYYB-6624040011-15
GYYB-8822045015-18.5
GYYB-101030050018.5-30
GYYB-151533665022-45
GYYB-202063065030-55
GYYB-303072075055-90
GYYB-404080085090-130

HYG Series Twin-Roller Briquette Machine

ModellRoll Diameter (mm)Roll Width (mm)Total Pressure (t)Motorleistung (kW)Output (t/h)Gewicht (t)Dimension L×W×H (mm)
HYG367-8036718380371.08.02200×2050×2200
HYG399-8039919080371.58.22800×2100×2230
HYG399-9039923290452-2.58.32810×2320×2330
HYG480-9048019690452-2.58.82900×2300×2240
HYG522-100522196100373-3.59.04087×2882×2790
HYG520-150D520300150553.8-5.513.84087×3102×2790
HYG522-150522262150553.2-4.812.54087×2882×2790
HYG650-150650200150553-414.54087×3335×3003
HYG650-200650250200754-516.54576×3335×3003
HYG650-220D650310220955-619.04719×3335×3033
HYG650-3006501753001153.5-4.518.04496×3335×3003
HYG750-2307502102301555-6.524.05200×2963×3174
HYG750-2707502502701806-7.528.85582×2963×3174
HYG750-3007502803002106.8-8.529.85792×2963×3174

WSCC Series Charcoal Roller Briquette Machine

ModellRollendurchmesser (mm)Roller Width (mm)Leistung (t/h)Motorleistung (kW)Gewicht (kg)Size L×W×H (m)
WSCC-2902902001-25.55501.5×1.25×1.55
WSCC-3603602503-47.57501.6×1.45×1.65
WSCC-4304302806-8158802.6×1.7×2.1
WSCC-5005003001018.510502.6×2.0×2.1
WSCC-650650336152216002.6×3.3×2.3
WSCC-750750400224525003.85×2.2×2.3
WSCC-850850500305538003.85×2.6×2.5

TYPE 2: SCREW EXTRUSION BRIQUETTE MACHINE

Produktbeschreibung

The Screw Extrusion Briquette Machine uses a large screw to grind, compress, and extrude materials into briquettes under high temperature and pressure-. During the process, the natural lignin content in biomass materials is liberated and serves as a natural binder, eliminating the need for additional adhesives. This type is particularly suitable for biomass materials and produces hollow or solid briquettes in various cross-sectional shapes including hexagonal, quadrangular, and square.

Anwendungen

  • Biomass materials: Sawdust, wood chips, rice husk, bagasse, peanut shells, coconut shells, coffee husk, straw, and agricultural waste
  • Coal and charcoal: Pulverized coal, coal dust, charcoal powder, and carbon powder
  • Metal chips (with specialized screw designs)-

Key Features

  • No binder required for biomass materials (lignin acts as natural glue)
  • High-temperature compression for superior bonding
  • Hollow core design for improved combustion efficiency
  • Multiple shape options: square, hexagonal, pentagon, with or without edges
  • Energy-efficient operation
  • Smokeless and long-burning final products

Technical Specifications

ZBJ Series Screw Briquette Machine

ModellCapacity (kg/h)Leistung (kW)Briquette Diameter (mm)Dimension L×W×H (mm)Gewicht (kg)
ZBJ-50A250-30018.5481600×650×1600560
ZBJ-50B300-35022481800×700×1700650
ZBJ-50C350-40030481950×900×1800800

ZBJ Series (Alternative Models)-

ModellCapacity (kg/h)Leistung (kW)
ZBJ12-1200-25011
ZBJ12-2250-32015

WSM Series Screw Briquette Machine

ModellCapacity (coal powder)Capacity (charcoal powder)Leistung (kW)Briquette Diameter (mm)Dimension L×W×H (mm)Gewicht (kg)
WSM-1401000-2000 kg/h250-300 kg/h7.5-1130-402060×1290×980550
WSM-1802000-3000 kg/h500-600 kg/h18.5-2230-602320×1000×890900

WSI Series Screw Briquette Machine

ModellMax Briquette Diameter (mm)Productivity (pcs/h)Leistung (kW)Gewicht (T)Dimension (m)
WSI-12512029007.50.81×1.2×1.8
WSI-1401403000110.951×1.4×1.8
WSI-1501503000151.61.1×1.2×1.8
WSI-1601602500151.81.2×1.2×2.0
WSI-220220160018.52.22.2×2.2×2.2
WSI-2402401200223.22.4×1.6×2.2

Final Product Specifications (Screw Type)

ParameterSpezifikation
Briquette outer diameter45-80 mm (customizable: 50, 55, 60, 65, 70, 80 mm)
Inner hole diameter15-20 mm (hollow design)
Briquette length200-500 mm (customizable)
Specific gravity1300-1900 kg/m³
Available shapesSquare, hexagonal, pentagon, pentagon with edge, hexagon with edge

TYPE 3: HYDRAULIC BRIQUETTE PRESS MACHINE

Produktbeschreibung

The Hydraulic Briquette Press Machine uses a hydraulic system to apply high and stable pressure for compressing materials into dense briquettes. It maintains pressure for a longer duration compared to other types, resulting in more elastic deformation being transformed into stable plastic deformation. This type is available in both vertical and horizontal configurations and is ideal for metal scrap recycling and high-density briquetting applications.

Anwendungen

  • Metal scrap: Steel chips, cast iron chips, aluminum chips, copper chips, and metal shavings
  • Biomass materials: Sawdust, wood shavings, rice husks, peanut shells, straw, and agricultural wastes
  • Coal and coke Produkte

Key Features

  • Hydraulic drive for smooth, vibration-free, and reliable operation
  • PLC automatic control with manual or automatic operation modes
  • High briquette density (up to 5-5.5 t/m³ for metal)
  • Volume reduction: Compresses loose metal chips to 1/3-1/5 of original volume
  • Water cooling or air cooling systems available
  • Customizable briquette diameter and shape

Technical Specifications

Y83 Series Hydraulic Briquetting Press-

ParameterSpezifikation
Motorleistung22-45 kW
Briquette density5-5.5 t/m³
Briquette diameter range70-170 mm (model dependent)
Control systemPLC automatic control
Drive typeHydraulik

Y83 Series Vertical & Horizontal Models-

FeatureBeschreibung
Series typesY83 (vertical) / Y83W (horizontal)
Standard models7 models available
CustomizationCustomized design available upon request

Hydraulic Briquette Machine (Sample Specifications)

ParameterSpezifikation
Nominal force2500-6300 kN
Max pressureUp to 25 MPa
Briquette diameterΦ100 mm (changeable)
Briquette density≥2.1 t/m³
Briquette weight1-2 kg
Productivity3-4 blocks/min
Rated power30 kW (or dual 30 kW motors)
Rated speed1470 r/min
Voltage380V, 50Hz (changeable)

COMPARATIVE SELECTION GUIDE

FeatureRoller PressScrew ExtrusionHydraulic Press
Best forCoal, minerals, charcoalBiomass, wood, sawdustMetal scrap, high-density applications
Pressure typeHigh, continuousHigh-temperature extrusionHigh, sustained
Briquette shapeOval, egg, pillow, squareHexagonal, square, hollowCylindrical, block
Binder requiredSometimesNo (lignin acts as binder)No
Capacity range1-40 t/h200-600 kg/h3-6 kg/block
Output densityHochMedium-highVery high (up to 5.5 t/m³)
AutomationSemi-automaticSemi-automaticPLC fully automatic
Typical industriesMetallurgy, coal, chemicalBiomass energy, BBQ fuelMetal recycling, smelting

COMMON SPECIFICATIONS (All Types)

ParameterDetails
Voltage380V, 50Hz, 3-phase (customizable)
Motor typeAC Motor
Frame materialHigh-carbon steel / Heavy-duty steel construction-
Warranty1 Year (with lifelong service available)
CertificationCE, BV, ISO
CustomizationOEM and ODM services available

ADDITIONAL FEATURES

Roller Press Type

  • Hydraulic protection device: Automatically adjusts pressure and protects against overload-
  • Screw feeding system: Ensures consistent and adjustable material feed
  • Lubrication and cooling systems: For extended machine life

Screw Extrusion Type

  • Electric heating elements: For high-temperature compression
  • Automatic briquette breaker: Cuts briquettes to desired length
  • PLC control panel: For precise operation control

Hydraulic Press Type

  • Hydraulic acceleration system: For faster cycle times
  • Water or air cooling system: Prevents overheating during continuous operation-
  • Quick mold change system: For flexible production

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