XJQ, JJF, and BS-M Flotation Machines

These three types of флотационные машины are essentially identical and were developed based on the American Wemco flotation machine.

(1) Структура и принцип работы

The structures of the XJQ and JJF flotation machines are shown in Figure 12-4. They mainly consist of a cell tank, impeller, stator, dispersion cover, false bottom, draft tube, vertical standpipe, adjusting ring, and other components.

Figure 12‑4 Structures of XJQ and JJF флотационные машины
(a) XJQ type; (b) JJF type
1—Cell tank; 2—False bottom; 3—Draft tube; 4—Adjusting ring; 5—Impeller; 6—Stator; 7—Dispersion cover; 8—Vertical standpipe; 9—Bearing housing; 10—Electric motor

When the impeller rotates, a vortex is created inside the vertical standpipe and the draft tube. This vortex generates a negative pressure that draws air through the air intake pipe. The air is then mixed with the pulp, which is sucked in through the draft tube, in the impeller and stator zone. The pulp‑air mixture is thrown into tangential motion by the impeller, then converted into radial motion by the stator and evenly distributed throughout the flotation cell. Mineralized bubbles rise to the froth layer and are scraped out from one side or both sides as the froth product.

(2) Main features

The structural and operational features of these two флотационные машины are as follows:

1. Small impeller diameter, low rotational speed, shallow immersion depth, and relatively low power consumption.
2. A relatively large clearance between the impeller and the stator (Figure 12‑5) reduces wear on both components by the ore particles. The stator is a cylinder with elliptical holes, which mixes and disperses the air and pulp; therefore it is also called a disperser.
3. The stator is lower in height than the impeller, so the impeller extends below the stator for a certain distance, which is beneficial for pulp agitation and circulation.
4. The umbrella‑shaped, perforated dispersion cover above the stator acts as a stabiliser, isolating the vortex generated by the impeller from the froth layer. This keeps the pulp surface stable and facilitates automatic control.
5. High air suction capacity, with the aeration rate adjustable within the range of 0.1 to 1 m³/(m²·min).
6. A false bottom is installed above the cell bottom; pulp can flow between them and recirculate through the draft tube. This allows the pulp to follow a fixed path for strong bottom recirculation (Figure 12‑5). It also reduces the required immersion depth of the impeller, increases the aeration rate, and ensures good bubble dispersion.
7. Moderate agitation intensity, good suspension of solid particles, no sanding, and no need to drain the cell when shutting down.

Figure 12-5 Pulp flow pattern and aeration-agitation tank of XJQ and JJF flotation machines
(a) Pulp flow pattern; (b) Aeration agitator
1—Stator; 2—Impeller

Other advantages of this flotation machine include high mineral recovery, large processing capacity, wide particle size range, low reagent consumption, low maintenance cost, and reliable performance. Its disadvantage is that it cannot self-absorb pulp; therefore, a froth pump is required for returning the middlings.

The XJQ and JJF flotation machines are currently advanced, new-type flotation equipment in China. They can be widely used for separating non-ferrous metals, ferrous metals, and non-metallic minerals, and are suitable for roughing and scavenging operations in large and medium-sized flotation plants. Their technical performance parameters are shown in Table 12-3.

Пример значения обозначения модели:
XJQ‑80
X – Flotation machine (Xuan)
J – Mechanical agitation
Q – Shallow cell (Qian cao)
80 – Cell volume 8 m³

Table 12‑3 Technical performance parameters of XJQ flotation machine
(Table content not provided in the original text)

JJF‑II flotation machine – Initially, there were four models: JJF‑1, JJF‑2Ⅱ, JJF‑3Ⅱ, and JJF‑4Ⅱ. In recent years, the number of models has been continuously increased, and now there are 14 models with volumes ranging from 42 m³ to 160 m³. They can form combined units with JJF flotation machines of the same specification, enabling horizontal layout between operations without the need for froth pumps, and offering easier operation and maintenance. The JJF‑II flotation machine can also be used alone with very good results.

The characteristics of the JJF‑II flotation machine are as follows:

• Large air suction volume;
• Low energy consumption;
• Good air dispersion;
• Low wear, low maintenance cost;
• Ability to start under load;
• Low reagent consumption;
• Simple structure, easy maintenance;
• Advanced pulp level control system, convenient operation and management;
• Designed with a suction cell, allowing a horizontal layout of flotation operations and eliminating the need for froth pumps.

Its technical parameters are listed in Table 12‑4.

Table 12‑4 Technical parameters of the JJF‑II flotation machine